Although construction projects regularly avoid using precasting concrete products to make concrete walls like sound walls on the freeways, retaining walls, and various other walls. For instance, the Humber River Hospital incorporated a faade into their building design to mirror the rock out-cropping found along the banks of the river. DOWNLOAD Full Catalog. Probably the greatest advantage of architectural precast concrete is that it lends beauty to our surroundings while serving important structural functions. FRAMES, GRATES & COVERS. The inherent versatility of architectural precast helps provide solutions for many design challenges. Precast concrete is durable, sustainable and energy efficient. 1. How is concrete prestressed? The benefits of precast tanks are: Heavy - solid concrete makes our tanks heavy enough to ensures the tank will never "float" like some lighter weight tanks can do.. The U.S. Environmental Protection Agency (EPA) buildings in Arlington, Va., contain more than 200,000 square feet of architectural precast comprised of 1,400 individual pieces. The key ingredient in the construction of this marvel was the high-quality precast concrete without which you wont be reading about this structure. Here are several examples of projects that use precast concrete systems: Retaining or concrete walls are stable walls that support soil, allowing the ground maintained at different levels on both sides. Various form liners were used to finish the panels to achieve the current look. . The panels were hoisted to each level by crane outside the building, then loaded and moved into place on dollies. Architectural precast concrete was a catalyst to innovative construction techniques that influenced processes as well as architectural design. HoursPhoneEmail} MONDAY: 7:00 - 5:00} TUESDAY: 7:00 - 5:00} This density is why it is used in many walls and privacy construction elements for large-scale construction as well as sound walls around communities that may face a highway. An impressive interior photo reveals the expansive, naturally illuminated atrium of the U.S. Patent and Trade Office Headquarters in Arlington, Va. To pull off this never-before-seen masterpiece, the contractors took the architects advice and used just the right level of shadowing on the surface without jeopardizing its ability to shed grime and dust. Examples Stem. Precast concrete products - Beam-and-block floor systems - Part 1: Beams. Even for institutions as old, dignified and respected as New Englands historic sister colleges, the flexibility that can be achieved in design makes precast the perfect choice for restoring, reproducing or adding to traditional architecture. It has made precast concrete to be used in walls again. Concrete has advantages that add up quickly, making it easier for precast concrete projects to be completed on time and on budget. Installation is easier and faster than poured-in-place . One of the initiatives of the Vancouver Olympic Committee was to incorporate a hometown flavor to the signage, and we achieved this with pine beetle lumber harvested here in British Columbia., Production challenges for A.E. This allows light to pass through the concrete. To complete the restoration process, aggregates were carefully sourced and selected in the mix design development process so as to properly match the original architecture. How many basic types of concrete are there? Do I need a permit to build a carport in Phoenix AZ? Examples of precast concrete products include double-wall precast and reinforced concrete boxes. We are a family owned and operated precast manufacturer supplying South Florida with quality underground utility precast structures from the same location for the last 37 years with over 200 years of precast experience. Then, contact your local precaster to ensure you get the job done right. . 95 Mound Park Drive, Springboro, OH 45066. Retaining walls and hardscaping products are one of the most common implementations for precast products. Load-bearing precast walls are best suited for the transfer of loads from other elements. These flat beds are 80/100/120 m long. Because of their modular design, precasting constructions are becoming more common. Here are some spellbinding architectural precast examples worth looking into. Precast concrete is widely used in low- and mid-rise apartment buildings, hotels, motels, and nursing homes. Our complete selection of top quality structural precast concrete products include: Concrete Steps - 4' or 6' widths - 4' 1 to 4 treads - 6' 1 or 2 treads. This project is a great example of the flexibility of architectural precast designs. The balustrades at Smith College, founded in 1871 in Northampton, Mass., are excellent examples of the traditional stateliness that can be achieved with architectural precast concrete. At the highest point, the structure is more than 200 feet above sea level. Precast concrete structures are materials for which the mold is created elsewhere and then shipped to the job site. Precast concrete projects are all around us everywhere. Custom architectural precast concrete is where we shine - window surrounds, wall panels, arches, signage and public art. Prestressed concrete may be precast or cast in place, in this article we have focused on precast. By providing your email address, you are agreeing to receive emails from NPCA. That along with our designation as the first precast plant in the buried infrastructure industry to earn our SMaRT bonafides (Platinum level, no less) positions us as a leader in precast concrete production. ft. state-of-the-art production facility plant located in Spruce Grove, Alberta, Canada. Precast concrete is also a popular material for constructing office buildings. What Types of Projects use Precast Concrete? First to be installed and secured were floor slabs. An Industry Leader in Quality and Innovation. We used over 100 different shapes and 175 panel types for the architectural precast used in the NORCO Community College Science and Technology Center in Orange County, reports Brent Dezember, president of StructureCast in Bakersfield, Calif. Each of the precast panels are made with one color and etched finish, but the design includes three-sided columns and rounded panels for circular stairways. Strong, clean lines of architectural precast energize the campus and create a bright and youthful statement. Our superior quality concrete walls are made from carefully selected raw materials. They cannot be altered without affecting the stability of the entire building. The roofs were constructed using nearly 2,200 precast concrete panels. We source locally, if at all possible. As with other concrete products . We now also carry Retaining Wall . The thickness depends on the load pattern. Our Portfolio. What is less well known is that it also offers designers unparalleled design flexibility., Character: North Carolina Cancer Hospital. Stock units are available for immediate delivery. This architectural beauty is the hub of Qubecs apparel market from where it spreads to the entire country. MANHOLES. Over the last 90 years, we've grown to become one of the most reputable precast/prestressed concrete producers in the U.S. Our success rests on the ability to deliver the quality and selection . Boasting consistent manufactured quality and rapid erection in any weather, architectural precast has established its economic competitiveness with alternative building materials. The next time you are in Galeries dAnjou, Montral, Qubec, check out the impressive architectural marvel that is Simons Retail Stores. These can be panelized and erected in either a horizontal or vertical position and used on all types of structures, from residential to commercial, institutional to industrial. A facade is an industrially-produced solid wall marked by numerous surfaces of top-notch designs. The Champagne Quarry Park. Noritake Associates were the project architects. The precast concrete is a product created by casting concrete in a reusable mold & then cured in a controlled environment & then it is transported to the construction site for use. Typically, precast concrete wall systems fall into three basic categories: solid, sandwich and thin-shell. British Columbia. It is produced by using molds in a controlled environment and the created products are incredibly uniform in structure and appearance and also strong.. Lime Wood Free School is due to open its doors . Precast concrete walls are constructed by casting concrete in a reusable wall mold or form which is then cured in a controlled environment, transported to the construction site and lifted into place. The application of Pre-Stressed Concrete (PSC) is used to offset the occurrence of tensile stresses in concrete, which is weak in tension, by applying an external force (Compressive Force) to the concrete beforehand. This particular mix includes an additive which protects from the freeze-thaw cycle, which is why its so useful for construction outdoors, exposed to the elements. Saul Roman is a contractor with over 25 years of experience in the construction industry. Precast compound walls are outstanding, long-lasting, and cost-effective. Precast Concrete Tanks. Match all exact any words . In contrast, standard concrete is poured into site-specific forms and cured on site. The stunning projects on these pages are described by those who created and selected their outstanding accomplishments. Action Solution Precast Concrete Products Example: Precast Concrete Tilt Panels . What are the most common precast products? Northern Design Precasts vice president, Jesse Thompson, said, This project is a perfect example of how producers can utilize different mold materials in order to re-create historic stone elements., Production of the balustrades in the Loudon, N.H., facility involved the use of rubber molds for the balusters, Styrofoam molds for the railing caps and wooden molds to replicate the existing newel posts, says Thompson. If you're looking for a precast concrete guide specification, we are happy to help! Modern Precast home > Products > Molds. services or for rental to others in the regular operations of the business. It also means that the bridge blends in with its surroundings. Together with weigh-batching this is ensures consistent strength concrete in excess of 40 MPa. Examples of precast concrete products include double-wall precast and reinforced concrete boxes. These products benefit from tight quality control achievable at a production plant. Planning a precast concrete construction project? Precast concrete constructions are used in culverts to ensure a quality and long-lasting product. Columbia Precast Products partners with builders and contractors throughout the region. Finish surface of concrete products or structural elements after forms have been removed. The panels have an exposed aggregate finish with integral concrete cap, explains Todd Clarke, president of Lakelands Concrete Products Inc. of Lima, N.Y. Columns for the project are also precast concrete with a stained simulated stone finish or plain acid-wash finish. Pouring the exposed aggregate finish on both sides of the barrier and the forming of the integral precast concrete cap panels proved challenging, but, as the photo demonstrates, precaster skill produced an artistic and functional structure that graces its environment. Translucent Concrete Translucent concrete is concrete that encases hollow glass tubes known as optical fibers. What is the most basic type of precast concrete panel? Next was the staining of the panels at the precasters facility, after which they were transported to the site. Reach out to our team of precast concrete experts with any questions or details about your project and we will get back to you. Call us on +27 (0)71 442 5286 or fill in the contact form below and we'll get back to you soon. Designers and Producers Select Their Best Architectural Precast Projects. A closer look at the propertys interior reveals the presence of precast concrete shear walls and a concrete hollow core floor slab. Customized: Tropical tower forprivate residence. Landscaping and Retaining Wall Concrete Products. By choosing to continue, you agree to the terms in our privacy policy. To pull off this architectural masterpiece, the contractor used precast concrete panels, each with up to 2,350 recesses. As your go-to precast concrete manufacturer, your project becomes our project. Also referred to as the U of A ICE building, this architectural beast features a creative blend of architectural precast concrete, metal and glass. The fibre-optic lights are displayed on the recesses and twinkle throughout the day and night. Then the precast concrete industry produces products that help rainwater drain underground. Precast construction provides for significantly shortened construction schedules. We also manufacture many custom products. This type of precast concrete uses forms that shape the concrete into stackable, interlocking blocks that provide stability and structure for walls, stairways, and other applications. Precast concrete is used in a variety of bridge substructures, including columns, caps, and much more. Although construction projects regularly avoid using precasting concrete products to make concrete walls like sound walls on . The architectural design of the Washington Christian Academy, located in Olney, Md., blended both modern and more traditional elements for a timeless look, explains Ari Lichtman of Nelson Precast in Baltimore. The Lafarge Precast Edmonton engineering team will calculate the numerical quantities of physical forces to physical configurations of force-resisting elements for each girder, whilst at the same time determining the forces in each element within the structure, they will then analyze and design a configuration of elements to resist the forces to which the entire structure will be exposed. With the ability to be formed, poured and set off-site, construction of even the largest buildings and structures could be streamlined and expedited thanks to the marvel of precast concrete. Judgment necessarily involves some degree of subjective opinion based on regional, political and personal biases. Architects. 604-580-4108; Technical Downloads; Contact; . Precast concrete is reinforced concrete constructed by industrialized methods. Other concrete precast products that we manufacture are precast balconies, heater bases, patio blocks, splash blocks, light pole bases, sign pole bases, and survey markers. If you've already got pre-cast concrete stairs and are thinking about replacing them, the cost of replacing an existing staircase is between $1,400 and $5,700. The primary reason that we prefer it is its inherent flexibility and character. Requiring artisanship from its conception and skillful fabrication through to its final rendering, architectural precast structure is in a class by itself, truly an art form. The architect for the project was Pickard-Chilton/Davis, Carter, Scott. Precast Concrete Ductal is an UHPC that provides a unique combination of strength, ductility, durability, and aesthetics, thereby facilitating the ability to design innovative precast products by creating different shapes that are stronger, thinner, lighter, durable, and more graceful in appearance. Its also safe and requires less time to create and install, unlike standard concrete. From retaining wall blocks and precast concrete landscape steps to tree grates, picnic tables and site furnishings for public parks and playgrounds, our diverse product lines, custom precast concrete division and attention to detail allow our landscape contracting and architectural clients a wide range of products and finishes to choose from. Partner with us! What is the best season for house construction? Request a consultation to discover how our award-winning designs, consulting work, and architectural & structural manufacturing services can help bring your project to life. Whether it's . It is typically embedded so that it is surrounded by soil. The batching (or mixing of raw material) process includes sampling to test the concrete for strength. The business environment in which you operate is key in determining the overall building design. Figure 6-1 | Architectural Building Components: Product Examples. Precast Concrete 3 Example 1 Precast Beam Design, Precast Concrete 2 Example 1 Loads on Building, Precast 101: How Precast Concrete Is Made. Precasting concrete panels can be best used in the gutters as they are durable and reliable. Nothing beats it!. Precast concrete can reduce noise pollution by a whopping 50%. CATALOG DOWNLOAD| Precast Concrete Sales Company Need a CATALOG? As the precast concrete is produced on our site in Jandakot, Perth, WA, it reduces the time on site, improves . Massive government infrastructure projects use it. The strand is anchored and then pulled until it reaches a desired tension. Those who think precast stone does not have the dignity, integrity or authenticity of natural stone must be mindful that Architectural Facades continues the Fine Art of Architectural Precast, an architectural art form that has been used in construction since the Ancient Roman Era 10th century B.C. Examples of such items are plant . Architectural precast concrete is the preferred exterior cladding system used by our firm for many reasons, including its quality and durability along with its economy, says Noritake. The supplier company is located in Bengaluru, Karnataka and is one of the leading sellers of listed products. Sanitary and storm manholes vary in size from 48 to 96. In this article we find exceptional architectural precast projects in North America as selected by the producers and designers themselves. Humans have been building structures with concrete for thousands of years. Alberta Precast Products supplies Alberta and Western Canada from our 85,000 sq. Filed Under: Precast Solutions Magazine, Archive - 2009-2010, Precast Magazines Tagged With: architecture, best projects, design, precast, Your email address will not be published. Construction in difficult locations is made easier by doing it in factories and transporting them to the site. DRAINAGE MATERIALS. Here are some spellbinding architectural precast examples worth looking into. A 90-tonne mobile crane was used to install the panels. Put simply, precast concrete is a construction product produced by basing concrete in a reusable mold or form which is then cured in a controlled environment, transported to the construction site and lifted into place. Data are given in dollar value and, at the overall . Jonathan Ochshorn, in Structural Elements for Architects and Builders, 2010. The atrium is part of a seven-building complex. Stunning: Symphony of texture, color and design, According to Michael Drabenstott, spokesperson with the AltusGroup of precasters, The 32-story Symphony House, a breathtaking $125 million, 163-unit condominium in Philadelphia, features next-generation CarbonCast architectural cladding panels that deliver a traditional aesthetic sensibility and a remarkable 33 percent weight reduction over typical precast members., To accommodate the architects color selection, precast panels fabricated by AltusGroup member High Concrete Group LLC, Denver, Pa., display a redpigmented, sandblasted finish meant to evoke the feeling of brick, says Drabenstott, but without the expense or limited color range of brick or other systems. Besides, precasting structures can be installed quickly and at a low cost. The work is based upon the authors' involvement with the North American Precast Concrete Software Consortium's (PCSC) specification of a software system for integration and automation of its engineering design .
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